PTC Air Heaters – SS Type

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Product Description

The PTC heat output can be regulated by the airflow applied in typical applications of heat generation. The higher the airflow, the higher the heat output and power(wattage).

Diagram of KLC PTC air heater

Part Numbering

KLC PTC Air Heater- SS type Part NumberingAssembledKLC PTC Air Heater- SS Type

Single Fin Specifications

Single Fin Specifications KLC PTC air heater SS type Single Fin

Max Inrush Calculation:
Current (A) = P/V
Max Inrush ≤ Current (A) x 1.7

E.g., Model: SS-108V0204B1
P(W) = 500W V = 110V
Current (A) = 500W/110V = 4.54A
Max Inrush = 4.54A x 1.7 ≈ 7. 73A
Max Inrush ≤ 7.73A (may adjust according to application)

Model Dimension(mm) Max Inrush(A=P/V) Power @ Air Speed 3.3m/s P (W) Suitable Frames
W L H
SS type single fin dimension SS-X04V0202B1 34.6±1.0 48 15 ≤A x1.8 ≤250W 50-250W
SS-X06V0203B1 72 15 ≤A x1.7 ≤400W 100-400W
SS-X08V0204B1 96 15 ≤A x1.7 ≤500W 150-500W
SS-X10V0205B1 120 15 ≤A x1.6 ≤650W 200-650W
SS-X12V0206B1 144 15 ≤A x1.6 ≤800W 300-800W
SS-X14V0207B1 168 15 ≤A x1.5 ≤950W 400-950W
SS-X16V0208B1 192 15 ≤A x1.5 ≤1100W 500-1100W
SS type single fin dimension SS-X06V0302B1 46.9±1.0 48 15 ≤A x1.7 ≤400W 100-400W
SS-X09V0303B1 72 15 ≤A x1.7 ≤600W 200-600W
SS-X12V0304B1 96 15 ≤A x1.6 ≤800W 300-800W
SS-X15V0305B1 120 15 ≤A x1.5 ≤1000W 400-1000W
SS-X18V0306B1 144 15 ≤A x1.45 ≤1200W 500-1200W
SS-X21V0307B1 168 15 ≤A x1.45 ≤1400W 600-1400W
SS-X24V0308B1 192 15 ≤A x1.4 ≤1600W 700-1600W
SS type single fin dimension SS-X08V0402B1 59.2±1.0 48 15 ≤A x1.7 ≤550W 200-550W
SS-X12V0403B1 72 15 ≤A x1.6 ≤800W 300-800W
SS-X16V0404B1 96 15 ≤A x1.5 ≤1000W 400-1000W
SS-X20V0405B1 120 15 ≤A x1.45 ≤1300W 500-1300W
SS-X24V0406B1 144 15 ≤A x1.45 ≤1500W 600-1500W
SS-X28V0407B1 168 15 ≤A x1.4 ≤1750W 700-1750W
SS-X32V0408B1 192 15 ≤A x1.4 ≤2000W 800-2000W
SS type single fin dimension SS-X15V0503B1 71.5±1.2 72 15 ≤A x1.5 ≤1000W 400-1000W MSHF-70
SS-X20V0504B1 96 15 ≤A x1.45 ≤12500W 500-1250W
SS-X25V0505B1 120 15 ≤A x1.45 ≤1500W 600-1500W
SS-X30V0506B1 144 15 ≤A x1.4 ≤1800W 700-1800W
SS-X35V0507B1 168 15 ≤A x1.4 ≤2200W 800-2200W
SS-X40V0508B1 192 15 ≤A x1.35 ≤2500W 1000-2500W
SS type single fin dimension SS-X24V0604B1 83.6±1.5 96 15 ≤A x1.45 ≤1400W 600-1400W MHF-93
SS-X30V0605B1 120 15 ≤A x1.4 ≤1800W 700-1800W
SS-X36V0606B1 144 15 ≤A x1.4 ≤2200W 800-2200W
SS-X42V0607B1 168 15 ≤A x1.35 ≤2600W 1000-2600W
SS-X48V0608B1 192 15 ≤A x1.35 ≤3000W 1200-3000W
  • Items that are highlighted in the table are standard models. The delivery time for these models is shorter.
  • Customized wattage, length and specifications can also be designed for large quantity.

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Double Fin Specifications

Double Fin Specifications

Model Dimension(mm) Max Inrush(A=P/V) Power @ Air Speed 3.3m/s P (W) Suitable Frames
W L H
SS type single fin dimension SS-X01V0101B2 22.2±0.5 24 15 ≤A x1.8 ≤100W 30-100W
SS-X02V0102B2 48 15 ≤A x1.8 ≤190W 30-190W
SS-X03V0103B2 72 15 ≤A x1.7 ≤270W 50-270W
SS-X04V0104B2 96 15 ≤A x1.7 ≤380W 80-380W
SS-X05V0105B2 120 15 ≤A x1.6 ≤470W 100-470W
SS-X06V0106B2 144 ≤A x1.6 ≤560W 150-560W
SS-X07V0107B2 168 15 ≤A x1.5 ≤650W 200-650W
SS-X08V0108B2 192 15 ≤A x1.5 ≤750W 250-750W
SS type single fin dimension SS-X04V0202B2 43.8±1.0 48 15 ≤A x1.8 ≤400W 100-400W
SS-X06V0203B2 72 15 ≤A x1.7 ≤580W 200-580W
SS-X08V0204B2 96 15 ≤A x1.7 ≤760W 300-760W
SS-X10V0205B2 120 15 ≤A x1.6 ≤950W 400-950W
SS-X12V0206B2 144 15 ≤A x1.6 ≤1120W 500-1120W
SS-X14V0207B2 168 15 ≤A x1.5 ≤1300W 500-1300W
SS-X16V0208B2 192 15 ≤A x1.5 ≤1500W 600-1500W
SS type single fin dimension SS-X09V0303B2 65.4±1.0 72 15 ≤A x1.7 ≤800W 300-800W MSHF-70
SS-X12V0304B2 96 15 ≤A x1.6 ≤1050W 400-1000W
SS-X15V0305B2 120 15 ≤A x1.6 ≤1300W 500-1300W
SS-X18V0306B2 144 15 ≤A x1.5 ≤1500W 600-1500W
SS-X21V0307B2 168 15 ≤A x1.5 ≤1750W 700-1750W
SS-X24V0308B2 192 15 ≤A x1.45 ≤2000W 800-2000W
SS type single fin dimension SS-X12V0403B2 87±1.5 72 15 ≤A x1.6 ≤1150W 300-1150W
SS-X16V0404B2 96 15 ≤A x1.5 ≤1500W 400-1500W MHF-93
SS-X20V0405B2 120 15 ≤A x1.5 ≤1900W 500-1900W
SS-X24V0406B2 144 15 ≤A x1.45 ≤2200W 600-2200W
SS-X28V0407B2 168 15 ≤A x1.4 ≤2600W 800-2600W
SS-X32V0408B2 192 15 ≤A x1.4 ≤3000W 1000-3000W
SS type single fin dimension SS-X20V0504B2 108.6±1.5 96 15 ≤A x1.5 ≤1900W 500-1900W
SS-X25V0505B2 120 15 ≤A x1.45 ≤2300W 600-2300W
SS-X30V0506B2 144 15 ≤A x1.4 ≤2800W 800-2800W
SS-X35V0507B2 168 15 ≤A x1.35 ≤3300W 1000-3300W
SS-X40V0508B2 192 15 ≤A x1.3 ≤3800W 1200-3800W
SS type single fin dimension SS-X24V0604B2 130.2±1.5 96 15 ≤A x1.45 ≤2200W 600-2200W
SS-X30V0605B2 120 15 ≤A x1.4 ≤2800W 800-2800W
SS-X36V0606B2 144 15 ≤A x1.35 ≤3500W 1000-3500W
SS-X42V0607B2 168 15 ≤A x1.3 ≤4000W 1200-4000W
SS-X48V0608B2 192 15 ≤A x1.3 ≤4500W 1500-4500W
  • Items that are highlighted in the table are standard models. The delivery time for these models is shorter.
  • Customized wattage, length and specifications can also be designed for large quantity.

SS Type PTC Heaters – Double Fin & Single Fin Selection

Double Fin PTC set:

Available sizes for Double Fin PTC:

Single Fine PTC set:
For PTC heaters that require higher power(W) within the same or smaller space. Our glued typed PTC air heaters can be customized to have a row of PTC chips with each row of aluminum fin.


Available sizes for Single Fin PTC:

Customized Length(L)

Calculate the length of the PTC heater according to the length and the number of PTC chips used in one set of standard PTC. The length of each PTC chip is 24mm (standard), maximum number of PTC chips can fit in one set is approximately 15 chips. If require longer PTC, please contact us for special designs.

Example:
Length(L) = Length of PTC(24mm) x Num. of PTC chips in a single set + 1mm(tolerance)
= 24 x 5 + 1 = 121mmL

Customized Width(W)

Width of the PTC heater can be extended by combining standard PTC sets (eg. double fins set or single fin set), please refer to the examples below for calculation.

Example:
Width of aluminum fin = 10mm
Width of Single Fin set (mm) = 12.3 ± 1 (1 row fin + 1 row PTC chips )
Width of Double Fins set (mm) = 22.3 ± 1 (1 row fin + 1 row PTC chips + 1 row fin)

Example 1:
Width of combining 4 sets of Single Fin PTC
Width(mm) = Width of 4 single fin sets + Width of 1 fin
= (12.3x 4) + 10 + 0.5 = 59.2mm width

Example 2:
Width of the combining 3 sets of Double Fins PTC
Width(W) = Width of 3 double fin sets x No. of PTC sets
= 22.3 x 3 + 0.5 = 66.9mm width
Width(W) = Width of 1 standard PTC set x Num. of PTC sets + 0.5mm
= 22 x 5 + 0.5 = 110.5mmW

PTC Heater Thickness(T)

The thickness of a Standard PTC heater set is 15mm. If require additional silicon glue seal the thickness of the PTC heater will increase slightly. Please advise our Sales representatives if you require additional silicon glue to be added to your PTC heaters.

PTC heaters with silicon glue will have the following advantages:

  • Humidity prevention
  • Prevent silver electrode on PTC chips from oxidizing
  • Reduce the possibility of sparks caused by short-circuit of positive and negative electrodes in high humidity conditions.
  • Stronger bonding, reduce the possibility of PTC breakage due to strong impact or shocks.
  • Better exterior
Smallest SS Type PTC Heater (L x W x T): 22 x 22.3 x 15mm
Largest SS Type PTC Heater (L x W x T)  : 361 x 267.6 x 15mm (16mm with D type silicon glue)
Calculate Power(W):

A single PTC chip is approximately 12W~95W depending on the air flow and air volume (heat dissipation rate). User can calculate the approximate power according to the size of the desired PTC heater. Please refer to the examples below for calculation:

Example 1: Power of smallest SS type PTC heater (22 x 22.3 x 15mm)
Number of PTC chips = 1
Power(W) = 12~95W @ Air Speed of 3.3m/s

Example 2:Power of largest SS type PTC heater (361 x 267.6 x 16mm)
Number of PTC chips = 15 x 12 = 180 pcs
(1 standard PTC set has max. 15 chips, with total of 12 sets)
Power(W) = 12~70W x 180 = 2160W~12600W @ Air Speed of 3.3m/s

Notes:
1. As the number of PTC chips increase per single heating unit, less power is projected per chip.
2. CE recognized: 200V~600V; MAX 4500W

You can use the formulas above to find the most appropriate heater size for your applications.
Please feel free to contact us if special dimension or specification is required!

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ACCESSORY : PTC + Mounting Frame

Temperature-resistant plastic frame that safely holds the PTC heating element.

  • Frame Model : MHF-93 (for dimension of 96 x 82~91 x 15mm)
    Suitable for Model Part Numbers:
    – SS-
    X24V0604B1
    – SS-
    X16V0404B2
  • Frame Model : MHF-70 (for dimension of 72 x 65.5~73x 15mm)
    Suitable for Model Part Numbers:
    – SS-
    X15V0503B1
    – SS-
    X09V0303B2

 

ACCESSORY 2 : PTC + Mounting Frame + FAN + Accessories

You can also purchase our total solution of PTC heater assembly, which includes :

  • a PTC Heater
  • a set of temperature -resistant plastic frame (Frame Models: MHF-93 or MSHF-70)
  • a standard fan
  • a thermostat
  • fuse
  • a terminal wire set
  • and screws (if require pre-assembling).
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